Feros

RETHINK

We bridge the gap between traditional manufacturing and the autonomous future.

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PROBLEM

STANDING STILL IS A STRATEGY. JUST NOT A WINNING ONE.

What got you here, won’t keep you here.

The world is moving faster than your supply chain. While others wait months for castings or lock up their capital as inventory, Feros builds near-net parts in hours. The era of rigid metal manufacturing is over with digital workflows moving full steam ahead.

Routine and repetition are serious risks when change is the only constant. Adapt or get left behind.

Weeks for Complex Castings [1]

Material Waste in Subtractive MFG[3]

Est. 2028 Welder Shortage[2]

Cost/Second of Downtime[4]

[1] Casting Source: 8 Factors Affecting Lead Time

[2] American Welding Society: Welding Workforce Data

[3] Additive Manufacturing: Wire Arc Additive Manufacturing Delivers Low Buy-to-Fly Ratios

[4] Siemens: The True Cost of an Hour's Downtime: An Industry Analysis

SOLUTIONS

END-TO-END VELOCITY

Stop designing your future using the limitations of the past. Feros removes the constraints of traditional metal manufacturing to help you differentiate from competition and get to market first.

With our Print-to-Production™ turnkey solutions, we provide the full scope of services our customers need to move from ideation and conceptual design to ramping full-scale automated production. By combining the speed of digital workflows with an expansive materials portfolio, we’re capable of replacing your difficult castings, weldments, and other conventionally produced assemblies with simplified, high-strength printed metal parts through our manufacturing services. If developing in-house capabilities is your preferred strategy, we design and deploy turnkey automation directly to your facility. Consider us an extension of your team – supporting your success no matter the sourcing approach is our top priority.

Start with an idea. End with a factory. Let’s rethink the rules to build the future together.

Print to Production™ Solutions

We provide design engineering in support of manufacturing, offering our customers end-to-end services encompassing conceptual design, validation testing, process engineering, prototyping, production launch and parts supply.

Future-proofing the value chain for metal content in your products is a complex journey. At Feros we pioneer the path with you and provide the support you need to achieve your goals every step of the way.

Expansive Material Library

Whether you need stainless, carbon steels, copper, nickel alloys, tool steels, hard-facing alloys, titanium, or precious metals, Feros has you covered.

Break free from supplier constraints, reshore your value chain, and harness the power of multi-material additive builds by leveraging our extensive metals portfolio.

Turnkey Automation

We build manufacturing ecosystems, we don’t push boxes.

From technology selection and system design, to sourcing and equipment commissioning, we integrate industrial automation into your operations and help you achieve smart manufacturing goals.

MISSION

THE GAP IS WIDENING

The world is automating with or without you.

American manufacturing is stuck in a loop of traditional processes and outdated thinking. We exist to break the cycle. Feros is a collective of engineers, designers, and strategists dedicated to a single truth: The future belongs to the agile.

[1] Deloitte: 2025 Smart Manufacturing and Operations Survey: Navigating challenges to implementation

[2] IFR: Robot Installed in US Auto Industry Up by Double Sigits

The world is focused on industrial on industrial automation growth as core to future success

92% of manufacturers believe smart manufacturing will be the main driver of competitiveness in the 21st century